Solutions
3D BIM MODELING & DIGITAL TWIN IMPLEMENTATION
VISUALIZE. SIMULATE. IMPROVE.
BEFORE MAKING A SINGLE CHANGE.
When done incorrectly, planning changes on the factory floor can be complex and costly.
That’s why we bring your facility to life digitally before you commit to any physical moves or capital expenditures.
Our 3D BIM Modelling & Digital Twin Implementation services give you a virtual, scalable, and fully configurable replica of your factory. Whether you need an accurate as-built 3D model or an interactive manufacturing digital twin, we help you test improvements, spot bottlenecks, and simulate new processes, all without disrupting your operation.
Don’t know where to start? Our direct partnership with Augury helps you define your pain points and allows our team to work alongside yours to dig in and define the next steps.
Without the high cost of replacement.
READY TO PLAN WITHOUT PRECISION?
LET’S BUILD YOUR DIGITAL FACTORY TOGETHER.
Why We're Different
We aren’t your average industrial architect or professional engineering firm, we’re a partner who understands the real-world complexity of factory operations.
What can you expect with Live Solutions?
We walk and 3D scan your entire facility using the latest dual-axis LiDAR technology capable of scanning 420,000 points per second. Depending on your need, we bring to life a laser-accurate 3D BIM model or a 2D as-built customized to the level of detail you prefer. Imagine a complete layout with precise equipment, piping, electrical, and structural elements, as well as mechanical, HVAC, and fire protection systems, ensuring every detail of your facility is thoroughly documented for future maintenance, renovation, or expansion projects.
With decades of hands-on factory experience, we are capable of delivering anywhere from Level of Detail (LOD) 100 to LOD 300 designs, not just visuals. We work with you and your budget to determine the best path forward, ensuring alignment and satisfaction throughout the entire process. Our unique partnership with Leica Geosystems and Hexagon software allows us to achieve industry-leading results in a cost-effective way, sure to suit your needs.
We don’t just hand over files and walk away. We help you interpret the outputs, run simulations, and recommend layout improvements tailored to your facility’s capabilities and needs.. And when you’re ready to move forward, our design partners are ready to bring your plans to life with the ability to issue a fully stamped and approved set of construction documents reflecting your desired modifications, ensuring your plans are ready for implementation and plan check.
Real value, not buzzwords.
Just field-validated tools you can trust, built by people who’ve walked your floor, talked to your people, and helped curate your future and bring your ideas to life.
THE LIVE SOLUTIONS APPROACH TO DIGITAL TWIN IMPLEMENTATION
SCAN, BUILD, VALIDATE
It starts with reality capture. Leveraging our developing partnership with Hexagon and Lecia Geosystems, we lean heavily on our advanced 3D scanning and point cloud tools, mapping your physical environment with centimeter precision.
From there, we build a 3D BIM model with the appropriate level of detail that forms the foundation of your digital twin, accurate, annotated, and up to date.
PROCESS DRIVEN, NOT JUST PRETTY
A factory digital twin is only valuable if it reflects how things really work. We model equipment, flow, and logic based on your live processes, not guesswork. Either using your existing data sets, theoretical data sets, or demo data sets derived from our robust partner database of industry-specific data models, we put your process to work.
Think real-time data layers, flow simulations, and scenario testing grounded in your day-to-day.
SIMULATE, TEST, DEPLOY
Want to reconfigure your floor layout? Add a new line? Improve changeovers?
Your manufacturing digital twin lets you simulate future states before you spend a penny in the real world. We don’t just build the model, we help you use it to drive decisions and validate your ROI-based spending.
We are all visual learners. We give your team a window into the future by immersing them in the tangible changes modeled in real time.
KEY DELIVERABLES YOU CAN EXPECT
AS-BUILT 3D BIM MODEL
Detailed, to-scale modelling of your facility using point cloud capture, perfect for documentation, planning, and compliance.
2D MODEL DEVELOPMENT
Creation of accurate 2D layout drawings from captured site data—essential when no existing plans are available and foundational for planning future changes.
DIGITAL TWIN DEVELOPMENT
Interactive digital representation of your factory floor, processes, and systems, ready for simulation, diagnostics, and optimization.
PROCESS FLOW & LAYOUT ANALYSIS
Scenario planning and simulation capabilities to test layouts, throughput, and resource allocation without interrupting operations.
TECH STACK INTEGRATION
We can integrate your digital twin with MES, CMMS, or IoT platforms to support live data visualization and predictive insights.
Ready to get started?
Get in touch with an industry 4.0 expert
Why work with us?
REALITY FIRST, DIGITAL SECOND
Before touching a modeling tool, we study your facility—walking the floor, talking with staff, and reviewing layouts. A useful digital twin starts with real-world insight, which is why we begin with a detailed 2D as-built: an accurate reflection of how things work today.
NO GUESSWORK, NO OVERKILL
We don’t push full-factory twins when a focused 3D BIM model delivers. Our “Model What Matters” rule ensures we only build what drives ROI and better decisions.
CLOSE THE CONFIDENCE GAP
Whether managing legacy layouts or new tech, we make digital twins practical, not just impressive—backed by training, support, and integration tailored to your team.
WE BRING 75+ YEARS OF COMBINED EXPERIENCE
Our Lean Six Sigma-certified team brings 75+ years of experience in control systems, rebuilds, and modernization, backed by trusted OEM partners and CESMII Smart Manufacturing certification—with transparent communication and measurable ROI.
LET’S EXPLORE YOUR DIGITAL FUTURE IN A TANGIBLE WAY
Digital twins aren’t about complexity, they’re about confidence. Let’s build a visual, data-driven replica of your operations that helps you plan smarter, respond faster, and continuously improve.