Solutions

Manufacturing process optimization that delivers measurable efficiency

Eliminate waste. Boost productivity. Achieve peak performance.

Every manufacturing process has opportunities for improvement.

The challenge lies in identifying and implementing the right changes. From manual workflows and production bottlenecks to inconsistent procedures, small inefficiencies can, little by little add up over time massively impacting productivity and profitability.

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At Live Solutions, we take a practical, hands-on approach to manufacturing process improvement. Our process optimization consulting focuses on real, measurable efficiency gains, combining lean manufacturing implementation, industrial process optimization, and advanced automation to streamline your operations.

What makes us different?

.We’re not just process consultants. We’re problem-solvers with real industry experience.

We don’t just analyze processes, we optimize them. We roll up our sleeves and work alongside your team, ensuring every change is practical, achievable, and scalable.
We balance lean principles with smart automation. From lean manufacturing implementation to automated manufacturing processes, we tailor solutions to your unique operation.

We focus on measurable results. Every recommendation is backed by data and real-world performance improvements, not just theory.

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The comprehensive approach proposed aims to drive sustainable improvements in productivity, accuracy, and overall operational excellence, ensuring PPG remains competitive in a rapidly changing industry.

Omar Chavez

GAMT Engineering Manager, PPG Aerospace

Live Solutions helped us deploy engineering tools including Failure Mode and Effects Analysis (FMEA) and problem solving (8D).

Brian Sisk

Chief Technology Officer, Sepion Technologies

WORKFORCE OPTIMIZATION

YOUR TEAM DRIVES YOUR OPERATION, WE HELP THEM WORK SMARTER.

We collaborate directly with your frontline teams to analyze workflows, identify bottlenecks, and implement improvements that make sense on the factory floor. Our Lean Six Sigma-certified experts ensure that every change results in higher efficiency and productivity.

PERFORMANCE ANALYSIS & EXECUTION

TURN DATA INTO ACTIONABLE IMPROVEMENTS.

Through advanced performance tracking and process audits, we pinpoint inefficiencies and develop structured process improvements that enhance production efficiency optimization.

We use data-driven insights to eliminate waste, standardize procedures, and drive measurable improvements across your operation.

DIGITAL OPTIMIZATION & INTEGRATION

BRINGING TECHNOLOGY AND PROCESSES TOGETHER.

Industry 4.0 presents new opportunities for manufacturing efficiency solutions—but only if implemented strategically.

We integrate real-time performance monitoring, predictive maintenance, and automated manufacturing processes that enhance process control, increase throughput, and drive sustainable optimization.

OUR CORE SERVICES

PROCESS MAPPING & OPTIMIZATION STRATEGY

We go beyond traditional process mapping—analyzing workflows to uncover inefficiencies, reduce waste, and create structured process optimization strategies.

LEAN MANUFACTURING IMPLEMENTATION

We implement lean manufacturing principles to eliminate waste, streamline operations, and enhance production quality, ensuring scalable and sustainable process improvements.

CONTINUOUS IMPROVEMENT PROGRAMS

We help your team establish structured frameworks for ongoing manufacturing process improvement, ensuring long-term efficiency gains.

Live Solutions - Process Optimization Performance Metrics and Monitoring

PERFORMANCE METRICS & MONITORING

We implement data-driven tracking systems to provide real-time insights into process efficiency, allowing for continuous optimization.

OPERATIONAL EXCELLENCE CONSULTING

We develop custom optimization strategies that focus on scalable process improvements, workflow standardization, and long-term production gains.

Ready to get started?

Get in touch with an industry 4.0 expert

Let's See If We Click

“They’re fully engaged”
We clicked at first when I saw how he just listened. There was a lot of complexity to the project. With the larger design houses, they were very quick to say they had a solution, but then after months of discussion, they didn’t want to tackle it. But Live Solutions, they said, "let’s discuss it first." They’re fully engaged.
Aric Krasowski, Global Packaging Engineer, PPG Aerospace
“They help me get expertise on-demand”
They’re always available and very prompt. I feel my project is always a priority. For automation, things that I would ask to have done, I just explain it one time and they get it done. So instead of hiring an actual employee or a company waiting for me to direct them, they help me get expertise on-demand.
Aric Krasowski, Global Packaging Engineer, PPG Aerospace
“Having them as another feedback was invaluable”
For our automation project, having them there as another feedback to build a more robust system was invaluable. They would say “you can do this, use these different vendors”. They gave me more ideas to create more products.
Tony Nguyen, Manufacturing Engineer, Twelve
“Helped us improve quality”
Live Solutions helped us deploy engineering tools including Failure Mode and Effects Analysis (FMEA) and problem solving (8D). Those formal processes helped us train our team members, improve quality of our products and prototypes, and increase overall productivity. Multiple team members described the FMEA process as ‘fun’, which was a first for me, and will be the example for how we deploy engineering processes in the future.
Brian Sisk, Chief Technology Officer, Sepion Technologies
“Before them, things were chaotic”
Before them, things were chaotic. We needed to hit mass production status and were spending at a fast rate, but we were scaling problems too. We had bottlenecks on lots of projects that needed to be completed. But when Live Solutions joined us, we saw results almost immediately. We have experience, but they have years more industry knowledge and can offer all those skill sets.
Tony Nguyen, Manufacturing Engineer, Twelve

Live Solutions

Why partner with us?

75+ years of hands-on manufacturing optimization experience

Lean Six Sigma certified team focused on measurable process improvements

Direct, honest communication throughout every project phase

Access to real-time performance monitoring dashboards

Proven track record of successful process optimization implementations

Industry 4.0 technology integration expertise

CESMII-certified process optimization professionals

LET’S TALK ABOUT YOUR PROCESS OPTIMIZATION NEEDS

No sales pitch, no theoretical frameworks just a straightforward conversation on how we can help your business achieve greater efficiency

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