Our Solutions

Manufacturing process optimization that delivers measurable efficiency

Eliminate waste. Boost productivity. Achieve peak performance.

Every manufacturing process has opportunities for improvement.

The challenge lies in identifying and implementing the right changes. From manual workflows and production bottlenecks to inconsistent procedures, small inefficiencies can, little by little add up over time massively impacting productivity and profitability.

At Live Solutions, we take a practical, hands-on approach to manufacturing process improvement. Our process optimization consulting focuses on real, measurable efficiency gains, combining lean manufacturing implementation, industrial process optimization, and advanced automation to streamline your operations.

What makes us different?

We’re not just process consultants. We’re problem-solvers with real industry experience.

  • We don’t just analyze processes, we optimize them. We roll up our sleeves and work alongside your team, ensuring every change is practical, achievable, and scalable
  • We balance lean principles with smart automation. From lean manufacturing implementation to automated manufacturing processes, we tailor solutions to your unique operation

We focus on measurable results. Every recommendation is backed by data and real-world performance improvements, not just theory.

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 The comprehensive approach proposed aims to drive sustainable improvements in productivity, accuracy, and overall operational excellence, ensuring PPG remains competitive in a rapidly changing industry.

Omar Chavez

GAMT Engineering Manager, PPG Aerospace

Live Solutions helped us deploy engineering tools including Failure Mode and Effects Analysis (FMEA) and problem solving (8D).

Brian Sisk

Chief Technology Officer, Sepion Technologies

WORKFORCE OPTIMIZATION

YOUR TEAM DRIVES YOUR OPERATION, WE HELP THEM WORK SMARTER.

We collaborate directly with your frontline teams to analyze workflows, identify bottlenecks, and implement improvements that make sense on the factory floor. Our Lean Six Sigma-certified experts ensure that every change results in higher efficiency and productivity.

PERFORMANCE ANALYSIS & EXECUTION

TURN DATA INTO ACTIONABLE IMPROVEMENTS.

Through advanced performance tracking and process audits, we pinpoint inefficiencies and develop structured process improvements that enhance production efficiency optimization.

We use data-driven insights to eliminate waste, standardize procedures, and drive measurable improvements across your operation.

DIGITAL OPTIMIZATION & INTEGRATION

BRINGING TECHNOLOGY AND PROCESSES TOGETHER.

Industry 4.0 presents new opportunities for manufacturing efficiency solutions—but only if implemented strategically.

We integrate real-time performance monitoring, predictive maintenance, and automated manufacturing processes that enhance process control, increase throughput, and drive sustainable optimization.

OUR CORE SERVICES

PROCESS MAPPING & OPTIMIZATION STRATEGY

We go beyond traditional process mapping—analyzing workflows to uncover inefficiencies, reduce waste, and create structured process optimization strategies.

LEAN MANUFACTURING IMPLEMENTATION

We implement lean manufacturing principles to eliminate waste, streamline operations, and enhance production quality, ensuring scalable and sustainable process improvements.

CONTINUOUS IMPROVEMENT PROGRAMS

We help your team establish structured frameworks for ongoing manufacturing process improvement, ensuring long-term efficiency gains.

PERFORMANCE METRICS & MONITORING

We implement data-driven tracking systems to provide real-time insights into process efficiency, allowing for continuous optimization.

OPERATIONAL EXCELLENCE CONSULTING

We develop custom optimization strategies that focus on scalable process improvements, workflow standardization, and long-term production gains.

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  • “Helped us improve quality

    Live Solutions helped us deploy engineering tools including Failure Mode and Effects Analysis (FMEA) and problem solving (8D). Those formal processes helped us train our team members, improve quality of our products and prototypes, and increase overall productivity. Multiple team members described the FMEA process as ‘fun’, which was a first for me, and will be the example for how we deploy engineering processes in the future

    Brian Sisk, Chief Technology Officer, Sepion Technologies

  • Live Solutions

    Why partner with us?

    75+ years of hands-on manufacturing optimization experience

    Lean Six Sigma certified team focused on measurable process improvements

    Direct, honest communication throughout every project phase

    Access to real-time performance monitoring dashboards

    Proven track record of successful process optimization implementations

    Industry 4.0 technology integration expertise

    CESMII-certified process optimization professionals

    LET’S TALK ABOUT YOUR PROCESS OPTIMIZATION NEEDS

    No sales pitch, no theoretical frameworks just a straightforward conversation on how we can help your business achieve greater efficiency

    Get in touch with us today to get started

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