Solutions

SMART MANUFACTURING ASSESSMENT & ROADMAP

CLEAR DIRECTION FOR YOUR DIGITAL TRANSFORMATION

Smart manufacturing isn’t about chasing trends or checking boxes. It’s about understanding where you are today and building a clear, grounded roadmap to get where you want to go.

We combine 75+ years of experience with proven tools like the CESMII Smart Manufacturing Acceleration Roadmap Framework—a government-funded, industry-recognized process designed to help organizations define their future and plan how to get there.

Together, we create a plan developed by your company, with our facilitation, tailored to your facility, not a one-size-fits-all playbook.

LET’S FIGURE OUT WHERE YOU STAND AND WHAT COMES NEXT

TOGETHER.

Why We're Different

We aren’t here to hand you a high-level digital roadmap and walk away.

We take the time and due diligence to understand your operations, your people, and your unique challenges, because that’s where the real value lies.

When you partner with Live Solutions, we don’t show up with canned recommendations or leave you with a buzzword-heavy PDF. We work shoulder to shoulder with your team to co-create a clear plan toward your smart manufacturing goals—backed by real costs, real timelines, and real outcomes.

The stuff your paper reports miss, and your frontline team knows by heart.

No buzzwords. No tech for tech’s sake. And no hidden sales agenda—because we’re not resellers. Just a clear-eyed look at your operations and a practical, cost-effective roadmap built around your reality.

Book a consultation
Live Solutions Smart Manufacturing Assessment and Roadmap
Live Solutions helped us deploy engineering tools including Failure Mode and Effects Analysis (FMEA) and problem solving (8D).

Brian Sisk

Chief Technology Officer, Sepion Technologies

ASSESS

DISCOVERY DRIVEN, NOT TEMPLATE BASED

We don’t assume, we observe. Our process begins on the ground, not in a spreadsheet. Through on-site interviews, walkthroughs, and cross-functional workshops, we identify how your people, processes, and equipment really function day to day.

From operators to shift managers, we listen to the people who know your factory best.

The result?

No bloated assessments. No recycled frameworks. Just clear insights that reflect your reality.

Live Solutions Smart Manufacturing Assessment and Roadmap
Live Solutions Smart Manufacturing Assessment and Roadmap

FOCUS

DIGITAL READINESS BENCHMARKING

Where are you on your smart manufacturing journey?

We map your current state by evaluating connectivity, data usage, and system integration. This phase includes a full value stream map and gap analysis, showing exactly where waste, downtime, or inefficiencies are hiding.

You don’t get a generic digital checklist. You get a real-time picture of what’s working, what’s not, and what to prioritize next.

ROADMAP

ROADMAP BUILT FOR ROI

Every recommendation we make is ranked by value and impact. We build a Smart Manufacturing Roadmap tailored to your operations, investment goals, and technical comfort level.

That might include retrofitting legacy machines, integrating IIoT sensors, or building a data layer that actually delivers insight, not just noise.

Your plan will include clear next steps, phased timelines, and honest expectations. No tech for tech’s sake, just practical progress aligned with your team’s readiness and your business objectives.

Live Solutions Smart Manufacturing Assessment and Roadmap

KEY DELIVERABLES YOU CAN EXPECT

Key Deliverables - Smart Manufacturing Roadmap

SMART MANUFACTURING ROADMAP 

A phased, prioritized plan aligned with your operational goals, built around ROI, readiness, and real-world constraints.

Live Solutions Key Deliverables - Digital Maturity Snapshot

DIGITAL MATURITY SNAPSHOT

An honest evaluation of where you stand today using the manufacturing maturity model, backed by interviews, diagnostics, and data.

Live Solutions Key Deliverables - Value Stream Map

VALUE STREAM MAP

A full process flow overview, highlighting waste, bottlenecks, and high-impact opportunities across your operations.

Live Solutions Key Deliverables - Gap Analysis

GAP ANALYSIS & OPPORTUNITY MATRIX

Clear insights into what’s missing, what’s underutilized, and where small changes can drive big improvements.

Live Solutions Key Deliverables - Tech Stack

RECOMMENDED TECH STACK

If you’re ready for the next step, we’ll identify tools and technologies that fit your current infrastructureno oversell, no overkill.

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Let's See If We Click
  • “Having them as another feedback was invaluable

    For our automation project, having them there as another feedback to build a more robust system was invaluable. They would say “you can do this, use these different vendors”. They gave me more ideas to create more products.

    Tony Nguyen, Manufacturing Engineer, Twelve

  • “Helped us improve quality

    Live Solutions helped us deploy engineering tools including Failure Mode and Effects Analysis (FMEA) and problem solving (8D). Those formal processes helped us train our team members, improve quality of our products and prototypes, and increase overall productivity. Multiple team members described the FMEA process as ‘fun’, which was a first for me, and will be the example for how we deploy engineering processes in the future.

    Brian Sisk, Chief Technology Officer, Sepion Technologies

  • “Before them, things were chaotic

    Before them, things were chaotic. We needed to hit mass production status and were spending at a fast rate, but we were scaling problems too. We had bottlenecks on lots of projects that needed to be completed. But when Live Solutions joined us, we saw results almost immediately. We have experience, but they have years more industry knowledge and can offer all those skill sets.

    Tony Nguyen, Manufacturing Engineer, Twelve

  • “They’re fully engaged

    We clicked at first when I saw how he just listened. There was a lot of complexity to the project. With the larger design houses, they were very quick to say they had a solution, but then after months of discussion, they didn’t want to tackle it. But Live Solutions, they said, "let’s discuss it first." They’re fully engaged.

    Aric Krasowski, Global Packaging Engineer, PPG Aerospace

  • “They help me get expertise on-demand

    They’re always available and very prompt. I feel my project is always a priority. For automation, things that I would ask to have done, I just explain it one time and they get it done. So instead of hiring an actual employee or a company waiting for me to direct them, they help me get expertise on-demand.

    Aric Krasowski, Global Packaging Engineer, PPG Aerospace

Live Solutions

Why work with us?

WE DON’T JUST ASSESS, WE HELP YOU ACT
This isn’t an academic exercise. Our assessments lead to real improvements, not shelved reports. Every insight we deliver is designed to be actionable, measurable, and aligned with how your team actually works.

WE WORK SIDE BY SIDE WITH YOUR TEAM
We embed ourselves in your process—on-site, in meetings, with operators—to make sure every recommendation is grounded in your reality, not theoretical best practices.

WE DON’T PUSH TECH FOR TECH’S SAKE
If a clipboard and a conversation solve the problem better than an expensive sensor array, we’ll tell you that. We only recommend what delivers results—nothing more, nothing less.

WE BRING 75+ YEARS OF COMBINED EXPERIENCE
From digital readiness to execution, we’ve done it before. And our CESMII Smart Manufacturing Certified team brings proven methods that work in real factories, not just in pitch decks.

LET’S FIND OUT WHAT’S POSSIBLE FOR YOU
We believe in honest, straightforward conversations. No jargon. No pressure. Just a clear-eyed look at where you are today, and what smart manufacturing could mean for your business.

LET’S TALK NO SALES PITCH, JUST A STRAIGHTFORWARD CONVERSATION

Get in touch with us today to get started

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